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Distributed Generation:
The Future is in the Past

This article first appeared in Global Power Infrastructure magazine

by Martin C.T. Anderson
CEO, Bridgestone Associates Limited
and Managing Director of Bradley Energy International

Often, as we look to the future, we forget the lessons we have learned in the past. We seek to find trends and opportunities, to identify new markets, to move forward with new ideas, and to be out front on the marketing wave. However, by not looking back, by not studying the past, and by not analyzing the successes and failures of our history, we may miss or overlook significant opportunities. There is an old saying that it is important that we study and learn from history as history is likely to repeat itself. Nowhere is this truer today than in the worldwide energy industry, where the installation of distributed generation units may be considered as history repeating itself.

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OESP Generating Plant, Sao Paulo, Brazil - Generating Plant Building with air intake louvres removed


Over the past few decades the power industry throughout the world has moved towards larger and larger plants. The theory of this has great merit as larger plants do typically provide economies of scale, lower generation costs and reduced environmental impact on a per kWh basis. Smaller generating facilities often lack any economies of scale and have higher costs of generation because of the inherent inefficiency of smaller machines. As a result, small plants, except those cogeneration units providing combined thermal energy and power, have frequently been abandoned or avoided in favour of central station facilities.

With an ever increasing worldwide demand for electricity and with larger and larger central station units being constructed, often located well away from major load centres, the need for increased transmission capacity has risen sharply. Construction of new transmission capacity to meet this need has run into significant problems in many countries. With issues relating to permitting, to licensing, to interference with or damage to sensitive natural areas, and to the general congestion in and around major load centres, new transmission construction is a time consuming, expensive, and sometimes almost impossible undertaking. Lead times of five to ten years are now common for new transmission construction. As a result, in many areas, transmission capacity is significantly constrained. Because of this, reliability of supply during peak times has become a significant issue. Even in North America and Europe, with their tightly integrated and controlled grid systems, reliability during peak hours is an issue begging for a long-term solution. That solution may be from our past.

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OESP Generating Plant, Sao Paulo, Brazil - Generating Plant Building



Widespread deregulation of power generation and power sales, contrary to often written comments, may in fact help reliability. The flexibility of competitive suppliers to provide real-time pricing mechanisms will encourage lower on-peak energy use as electricity customers are given the incentive to lower their power use during peak hours to save money. Mechanisms of this type, where on-peak rates are often significantly higher than off-peak rates, have been relatively common with existing utility rates under traditional rate making. On-peak, off-peak pricing differentials do help reduce on-peak hours system constraints and increased flexibility and real-time pricing resulting from deregulation of power sales will help this further. With improvement in system constraints, there will be improvement in reliability. However, generation close to and within load centres can still provide the most significant load support to a grid system suffering from constraints.

In countries where loads are increasing rapidly and the generation, transmission and distribution infrastructure are hard pressed to keep pace, local distributed generation provides a solution. Smaller generating facilities can be constructed quickly, and be located close to load centres to provide support to the distribution and transmission systems. These distributed generating plants can be operated on a continuous basis or on a peak-hours-only basis. They may be stand-alone generating units or cogeneration plants providing both thermal energy and electricity. Both electric customers and electric suppliers can benefit from these facilities. Overall system reliability can be improved, not only for an end-user owner of the generating plant, but also for the local utility.

One country where load growth has been dramatic over the past decade, and where generation, transmission and distribution have been hard pressed to keep pace with demand, is Brazil. In the past and to this day Brazil has relied heavily on the supply of electricity from large and often remote hydroelectric power generating plants. Because of their remote locations, transmission lines interconnecting generation with load centres often stretch many hundreds of kilometers. In the São Paulo metropolitan area for example, power from the hydro plant at the Itaipu Dam has to travel over 700 kilometers. These long transmission lines, especially in an area where there are frequent electrical storms, translate into reliability problems for the utilities and the consumers in São Paulo and its suburbs.


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OESP Generating Plant, Sao Paulo Brazil - Caterpillar 3516B 1, 825 kW engine-generator set



In addition to reliability concerns, the consumers of Eletropaulo, the utility serving much of São Paulo, are also faced with very high on-peak rates. During on-peak hours large commercial customers can face rates that are more than six times those during off-peak hours. With little natural gas distribution infrastructure in the city and its suburbs, São Paulo’s over 15 million residents rely heavily on electricity to heat water and to provide air conditioning. Industry and commercial establishments also rely very significantly on electricity for their day-to-day operations. The utility’s highest demand periods are in the early evenings between 5.30 p.m. to 8.30 p.m. These times also coincide with the poorest system reliability and the highest probability of partial system failures.

Improvement in reliability of supply and distribution in the São Paulo area is likely to result from new thermal plants being developed and under construction in the region. Using natural gas from the new gas pipelines being constructed from Bolivia and Argentina, this new breed of gas-fired generation can be constructed closer to the major load centres, providing an improvement of system reliability. However, reliability improvements in the overall generation, transmission and distribution system will take considerable time, leaving consumers to continue to suffer through poor reliability and very high on-peak prices. Distributed generation can help provide a quick solution to this problem.

The new 3,650 kW generating plant built at O Estado de São Paulo in São Paulo, Brazil provides a good example of how a small distributed generating plant can provide significant benefits. This plant was designed to provide reliable power during the utility’s peak hours and to provide back-up power at all other times. O Estado de São Paulo is the major newspaper serving the metropolitan area of São Paulo, Brazil. Reliability of electric service is critical to the production of the daily newspaper. Because of its printing schedule, early and late evening reliability is of great importance to the newspaper. Any power supply failure can mean delay in production and distribution, and a consequent loss in sales and advertising revenues.

Over the past few years, faced with the need for improved reliability of supply, O Estado de São Paulo had been renting a back-up generator system. This reciprocating engine was available for manual start-up and connection into the newspaper’s substation during utility power outages. In recent times it was operated frequently because of grid supply failures and overall poor reliability of supply. Because of this and the costs associated with renting equipment, the newspaper sought a permanent supply solution. As part of their plans, they also sought to lower their costs of supply, especially during on-peak hours.

Under the electric tariff of Eletropaulo Metropolitan Electricity of São Paulo, the local electric utility supplying O Estado de São Paulo, during the peak hours between 5.30 p.m. and 8.30 p.m. each weekday, the cost of power jumps dramatically (Table 1). With the newspaper’s load factor, their per unit cost of power increases from app. 58 Reais per Megawatthour (R$/MWh) to 400 R$/MWh (31 US$/MWh to 210 US$/MWh) during on-peak hours. In addition to this large on-peak price increase, the reliability of supply significantly deteriorates during these on-peak hours.


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Table 1: Electropaulo, Sao Paulo, Brazil - Partial A4 „Blue Tariff“



The solution for O Estado de São Paulo was provided by Bradley Energy International, Inc., a company specializing in developing, financing and owning distributed generation plants. Bradley Energy International constructed a 3,650 kW generating plant to take over the newspaper’s total load during the on-peak hours each day and to provide back-up and stand-by power at all other times. The plant design includes automatic start up and synchronizing, separation from the grid at the beginning of the peak-hour period, re-connection to the grid at the end of the three-hour peak period, and automatic shutdown. Two diesel oil fired Caterpillar 3516B reciprocating engines with SR4B generators generating power at 4,160 Volts are connected via two step-up transformers to the newspaper’s existing 13,200 Volt substation.

As O Estado de São Paulo is in the newspaper business, not the business of power generation, they were pleased to entrust the development, construction, financing, ownership, operations and maintenance of this facility to an outside party. Bradley Energy International provided the complete business structure and plant on a minimal risk basis to the newspaper. With a long-term supply contract guaranteeing performance and a reduction in supply costs, the newspaper is assured of a reliable supply and a reduction in costs. Under the structure developed by Bradley Energy International, the plant remains able to purchase power at any time from Eletropaulo in the event that the generating units malfunction. Overall supply reliability is improved significantly.

The OESP Generating Plant is the first in a series of similar distributed generation plants under development by Bradley Energy International for large commercial, industrial and institutional energy users in Brazil. Each of these plants is being designed to overcome two key issues facing these energy users – reliability and on-peak hour costs. The systems may also be designed to provide additional supply capacity and thermal energy if required. All the plants will be monitored and operable from a central remote location and, as part of the overall benefit of distributed generation, may be operated individually or as a block of generation to benefit the utility in the future. This plant demonstrates that distributed generation and the installation of small generation facilities can provide both reliable power and a reduction in costs. O Estado de São Paulo, Eletropaulo, and the other consumers of the utility all benefit from this plant. Whether it is in Brazil or in any other country on the globe, whether the grid system is fully integrated and capacity rich, or poorly integrated, constrained and short of capacity, distributed generation can provide a quick, cost effective solution to improved reliability, increased supply, and lowering of costs. Distributed generation is not only a technology of the future, its part of our past. History does repeat itself and we should learn from it.

Contact Bridgestone Associates to see how we can help you at:  

(610) 388-6191 or email us at solutions@brdgstn.com

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